Product Description
Backed by a team of experienced professionals, we manufacture, export & supply Welding Fit Up Rolls. This fit up roll is manufactured with superior grade material and leading technology under the supervision of experts. Offered Welding fit up roll is known for their robust construction, high strength, smooth finish and ability to withstand harsh conditions. Along with that, our offered fit up roll is tested by quality experts before dispatching at customers end.
Specification
| Capacity | 30 Ton |
| Phase | Three Phase |
| Voltage | 400-440 V |
| Frequency | 50/60 Hz |
| Output Current (Ampere) | 200-300 A |
Features:
- Compact structure
- Energy efficient
- Proper functioning
- High operational fluency
Robust Construction for Heavy-Duty PerformanceEngineered from high-grade mild steel, the Welding Fit Up Station boasts a resilient heavy-duty structure. Its industrial-grade powder-coated finish ensures excellent corrosion resistance, making it ideal for demanding fabrication environments. Polyurethane or steel rollers, large 300 mm diameters, and exceptional self-aligning capabilities guarantee a secure and adaptable fit for pipes and vessels of various sizes.
Advanced Control and Safety FeaturesExperience precision and safety with remote pendant/PLC-based controls for seamless operation. Hydraulic or manual height adjustment options and overload protection systems enhance usability, while emergency stop switches ensure immediate response during critical situations. The station operates within a temperature range of 055C and is compatible with all major arc welding processes.
Customization and Versatile ApplicationsFlexible enough to accommodate unique projects, this fit up station offers customizable dimensions and configurations to match specific needs. Easily installed on any level, powered surface, it excels in pipe and vessel assembly for welding and fabrication industries across India and beyond, supporting voltages up to 415 V with adjustable output for various welding requirements.
FAQs of Welding Fit Up Station:
Q: How is the Welding Fit Up Station installed, and what setup is required?
A: Installation of the Welding Fit Up Station requires a level, power-supplied surface. The station is customizable to specific dimensions, enabling straightforward placement in industrial fabrication workshops. It operates on a three-phase, 415 V AC supply and only needs standard electrical connections and adequate space for pipe handling.
Q: What types of welding applications is the station best suited for?
A: This equipment is designed for SAW, MIG, TIG, and manual arc welding processes. Its versatile design accommodates pipe diameters up to 5 meters, making it especially effective for pipe and vessel fabrication in heavy industries.
Q: When would you use manual vs. motorized travel and adjustments?
A: Motorized travel and hydraulic adjustments provide efficient handling for frequent or heavy workload applications, streamlining operations. Manual options are ideal for precise, infrequent adjustments or smaller-scale projects, offering operational flexibility based on specific fabrication needs.
Q: Where can this welding fit up station be effectively utilized?
A: The station is widely used in fabrication facilities, piping yards, shipyards, and manufacturing plants, especially where large-scale pipe or vessel welding is performed. Its durable structure and adaptability make it suitable for both indoor and sheltered outdoor setups.
Q: What safety features are integrated into the design?
A: To protect users and equipment, the station includes an overload protector, emergency stop switch, and all controls are accessible via remote pendant or PLC. These features help prevent accidents and ensure rapid intervention if any unsafe condition arises.
Q: How does the self-aligning load adjustment enhance the welding process?
A: Self-aligning rollers automatically adapt to varying pipe shapes and sizes, ensuring precise alignment and minimizing manual intervention. This optimizes welding quality, reduces setup time, and helps achieve consistent, repeatable welds on complex components.
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